Packaging built for the unboxing moment.
Custom mailer boxes, branded shipping boxes, poly mailers and inserts — designed to arrive intact and make an impression.
The unboxing experience is part of your brand.
For e-commerce brands, the package that arrives at a customer's door is often the first physical interaction they have with your brand. It communicates quality, care and value before the product is even in hand. We produce custom e-commerce packaging for brands across categories — from single-product mailer boxes to full-kit subscription packaging.
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Custom Mailer Boxes
The standard for premium e-commerce packaging. Rigid, protective and fully printable inside and out. Available in telescoping and one-piece formats.
Corrugated Shipping Boxes
Standard and custom corrugated boxes for e-commerce shipping. Available in single-wall and double-wall constructions for different weight and protection requirements.
Poly Mailers
Lightweight, water-resistant shipping envelopes for soft goods, apparel and non-fragile items. Custom printed in any colour with your branding.
Tissue Paper
Custom-printed tissue paper for wrapping products inside the box. Available in any colour with full-surface printing.
Box Inserts
Custom paper, card or foam inserts that hold your product in place and add presentation value inside the box.
Branded Tape
Custom-printed packaging tape with your brand name, logo or pattern. A simple way to brand standard shipping boxes.
Common materials
- E-flute corrugated board (mailer boxes)
- B-flute and BC-flute corrugated (shipping)
- Coextruded LDPE film (poly mailers)
- SBS board (inserts and wrap)
- Tissue paper (20gsm)
- Kraft and white options throughout
Available finishes
- Full-colour CMYK printing
- Matte and gloss laminate
- Spot UV
- Foil stamping
- Flood coating inside/outside
- White ink on kraft substrate
Who orders this format
Fashion & Apparel
Poly mailers, tissue, branded boxes for clothing and accessories brands
Beauty & Skincare
Mailer boxes with inserts for skincare, cosmetics and fragrance brands
Food & Specialty
Temperature-appropriate e-commerce packaging for gourmet and specialty food brands
Subscription Boxes
Monthly subscription packaging with custom interiors and printed inserts
Candles & Home
Protective mailer boxes for breakable and fragile home products
Electronics & Accessories
Padded and corrugated shipping solutions for tech and electronics brands
Common questions
What is the minimum order quantity for custom mailer boxes?
Custom mailer box minimums typically start from 100-250 units for digital print. Offset printing for larger runs starts from 500 units. We work with brands at every stage including small first runs.
Can you print inside the mailer box as well?
Yes. Full interior printing is available on custom mailer boxes. Interior printing adds significant brand value and contributes to the unboxing experience. There is no additional setup cost — it is quoted as a single item with interior and exterior printing.
Do your mailer boxes meet carrier requirements?
Custom mailer boxes are produced in standard e-flute corrugated which meets the structural requirements for most domestic carriers. For international shipments or heavy products, we can specify heavier board weights. Let us know your shipping requirements when requesting a quote.
Can I order mailer boxes and poly mailers together?
Yes. Many brands use mailer boxes for premium products and poly mailers for lighter or lower-value items. We can quote both in a single request and manage production across both formats.
How do I choose between a mailer box and a poly mailer?
Mailer boxes are better for rigid, fragile or premium products where presentation matters. Poly mailers are more economical, lightweight and suited to soft goods like apparel, accessories and folded items where the box structure is not needed.
What is your lead time for custom mailer boxes?
Digital print mailer boxes: 7-10 business days from artwork approval. Offset print runs: 15-20 business days. Rush production is available on select specifications.
Ready to get your e-commerce packaging quoted?
Fill in the form and we will come back with a detailed quote within one business day — materials, specifications, turnaround and pricing included.